machine
- 产品描述
- 参数组
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- Commodity name: Double Slitter Head Coil Slitting Machine
Discover high-performance Coil Slitting Machine. Engineered for minimum downtime, this automated slitting system features two independent heads for continuous processing of steel, aluminum, and non-ferrous coils.
Double Slitter Head Coil Slitting Machine
Double Slitter Head Coil Slitting Machine Overview:
Double Slitter Head Coil Slitting Machine redefines productivity by eliminating these bottlenecks entirely. By enabling simultaneous coil cutting and slitting toolings setup, this advanced system guarantees maximum uptime, unparalleled flexibility, and a rapid return on investment for the world's most demanding metal service centers and manufacturing facilities.
Double Slitter Head Coil Slitting Machine Function:
Double Slitter Head Coil Slitting Machine features two fully independent slitting heads mounted on a rail shuttle system. The machine is designed to simultaneously maximize productivity and flexibility. While one slitting head is in the cutting position processing steel strips, operators can safely and efficiently install slitting knives on the second head in the preparation area. This parallel processing approach ensures the machine spends maximum time in production.
Parallel Operation:
Station A (Cutting Station): Head 'A' is locked into the coil processing position. One head is in position for high-speed coil slitting. Material flows through it, being slit at the programmed line speed.
Station B (Setup Station): Head 'B' is stationed in the setup area. Operators can safely and offline prepare the next order's tooling, set spacers, and make all adjustments. This process is completely isolated from the active machining zone.
Seamless Switchover: Upon completion of the current order, the shuttle system automatically exchanges the heads in minutes with a single button command. Production resumes immediately.
Continuous Production: The line immediately restarts with the new job. Head 'A' now becomes the setup head for the subsequent order, creating a perpetual cycle of production.
Application:
Double Slitter Head Coil Slitting Machine configuration is particularly useful for high-volume production enterprises where efficiency is critical. Double Slitter Head Coil Slitting Machines are configured to precisely handle the specific characteristics of your materials:
Mild Steels: Cold Rolled (CRS), Hot Rolled (HRS)
Coated Steels: Galvanized (GI), Galvalume (AZ), Aluzinc
Stainless Steels: 200, 300, & 400 Series (e.g., 304, 316, 430)
Non-Ferrous Metals: Aluminum, Copper, Brass
Specialty Alloys: Silicon Electrical Steel, High-Tensile Strength Steel
Pre-Painted Metals: PPGI/PPGL (Color Coated)
Double Slitter Head Coil Slitting Machine Video
Typical Line Configuration
Double Slitter Head Coil Slitting Machine is engineered for the high demanding production requirements with unparalleled efficiency
Hydraulic Decoiler
Entry coil car transports raw metal coil from storage saddle and lift to uncoiler mandrel. Mandrel expands to hold inner core of coil tightly. Auto decoiling.
Peeler Machine & Loop Pit
Strip peeler threads the metal plate. Entry rough leveler flattens strips and entry shearer cuts off uneven metal end.
Slitting Machine
Side guiding positions the metal strip. Slitter arbors rotate and circular knives cut coils longitudinally.
Scrap Rewinder
Scrap ballers auto follow slitting speed and rewind slitted scrap. Winding tension and speed is adjustable. The scraps are discharged by hydraulically.
Loop Pit & Pre-dividing
Looping pit offer storage space for slitted strips. Pre-dividing shafts separate strips before after exit looping pit.
Tensioning & Recoiler
Felt pad tension controls the pull from the recoiler to wind the slit strands into tight, precise coils. .
Advanced Technology
Engineered for performance, built for durability, designed for productivity
Double Slitter Head Coil Slitting Machine
Parallel Operation System
One slitting head processes material at high speed while operators safely prepare the next job on the second slitter head offline, completely eliminating production stoppages.
Arbor Height Digit Display
Motors drive precise automatic setting of knife gaps and arbor height data display, eliminating human error and increasing setup speed by 90%.
Hydraulic Nut Locking
Arbors end are locked by hydraulic nuts. Stress-relieved welded frames, premium alloy steel spindles, and P5 bearings ensure long-term precision.
Advance Control & Monitoring
Advanced Diagnostics
Integrated fault diagnosis system provides early warnings for potential issues and suggests maintenance schedules to prevent unplanned downtime.
Line Monitor Camera
Operators can monitor the entire process in real time via the central display, which shows live camera views of the uncoiler, slitting section, exit loop pit, and recoiler.
Remote Support Capability
Optional remote I/O PLC allows our technicians to provide support, diagnostics, and software updates without onsite visits.
Technical Specifications
Comprehensive specifications for our dual head slitting lines
Parameter Specification Max. Coil Width 450mm~ 2000mm (Custom widths available) Max. Material Thickness 0.2mm~10mm (dependent on material tensile strength) Min. Slit Width 22mm / 50mm (dependent on arbor diameter and spacer system) Max. Coil Weight 5,000 kg ~ 30,000 kg (Custom options available) Inner Diameter (I.D.) 508mm (20") / 610mm (24") Max. Outer Diameter (O.D.) 2000mm Max. Line Speed Up to 230 m/min (dependent on material and width) Arbor Diameter φ160mm ~φ300mm (Hardened and ground, dynamically balanced) Arbor Support NSK Bearing (For superior rigidity and vibration control) Drive System AC Motors/ DC Motors / Servo Motors with gearboxes Control System Siemens PLC / Speed controller / ABB Power Requirements 380V / 415V / 480V, 50/60Hz (Custom configurations available) Installed Power Approx. 280kw - 600kw (Dependent on line configuration) Industry Applications
Our dual head slitting lines serve a wide range of industries with precision and efficiency
Metal Service Centers
Ideal for high-volume processing of various materials and thicknesses with quick changeover between orders.
Automotive Parts Manufacturing
Precision slitting for body panels, chassis components, and structural parts with consistent quality.
Home Appliance Manufacturing
Processing of coated and pre-painted steels for refrigerators, washing machines, and HVAC units.
Construction & Building Materials
Slitting of roofing, cladding, and profiling materials with high efficiency and precision.
Transformer & Electric Motor Production
Precision slitting of silicon steel for laminations with burr-free edges and tight tolerances.
Aerospace & Precision Engineering
Processing of specialty alloys and high-strength materials with exceptional accuracy.
How to Order A Slitting Line?
Contact LMS Machinery today for a free consultation and customized solution for your production needs
1ENGINEERING
Upon receiving your coil specifications and machine requirements, LMS Machinery provides a tailored slitting line solution.
2MANUFACTURING
LMS Machinery manufactures and assembles slitting lines as per your solution design, and ensures on-time delivery.
3INSTALLATION
LMS experienced engineers handle overseas assembly and commissioning for a seamless slitting line setup.
41 YEAR WARRANTY
LMS Machinery offers a 1-year warranty and lifelong online support, plus a full range of spare parts for sale.
Contact LMS
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Address:
20AB Zhongqiao Building,Guangzhou, China,510000
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