machine
- 产品描述
- 参数组
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- Commodity name: Light Gauge Slitting Line
Light gauge slitting line is suitable for thin metal material range from 0.3 to 4.0mm thick, designed to cut metal coils into narrower widths in high precision.
Light Gauge Slitting Line
The Light Gauge Slitting Line is a precision processing system designed for cutting thin metal coils into narrower strips with exceptional accuracy and efficiency. Suitable for material thicknesses ranging from 0.3mm to 4.0mm, this equipment ensures clean, burr-free edges and consistent coil widths, making it ideal for high-performance industrial applications.
Function:
The Light Gauge Slitting Line operates at high speeds—typically between 120 m/min and 200 m/min—while maintaining excellent surface quality, which is critical for exposed metal products in industries such as automotive and construction.
Structure:
A Light Gauge Slitting Line consists of several components, including an uncoiler, a straightener, slitter heads, tension stands, and a recoiler.
The process begins with a large coil of metal being loaded onto the uncoiler, which feeds the material into the slitting line. The metal passes through a straightener to remove any bends or imperfections before reaching the slitter heads. These slitter heads contain rotating circular blades that make multiple cuts across the width of the metal, creating the desired strip size.Tension stands are used to ensure the metal remains taut throughout the cutting process, preventing any wrinkling or distortion. Once the metal has been slit into individual strips, it is rewound onto the recoiler to create baby coils ready for further processing or shipping.
Application:
The Light Gauge Slitting Line is widely used in the automotive industry for producing precise metal strips for car panels, engine parts, and chassis components. It also plays an essential role in the construction industry for manufacturing roofing sheets, wall cladding, and other architectural elements. Additionally, it is utilized in appliance manufacturing for producing parts for refrigerators, washing machines, and air conditioners.
With its high-speed performance, superior accuracy, and automated operation, the Light Gauge Slitting Line provides a cost-effective and reliable solution for modern metal coil processing requirements, ensuring consistent product quality and enhanced production efficiency.Video
Typical Line Configuration
Light Gauge Slitting Line is engineered for the high demanding production requirements with unparalleled efficiency
Hydraulic Decoiler
Entry coil car transports raw metal coil from storage saddle and lift to uncoiler mandrel. Mandrel expands to hold inner core of coil tightly. Auto decoiling.
Peeler Machine & Loop Pit
Strip peeler threads the metal plate. Entry rough leveler flattens strips and entry shearer cuts off uneven metal end.
Slitting Machine
Equipped with precision rotary knives and rigid arbors to ensure straight strips with tight width tolerances
Scrap Rewinder
Integrated scrap winders or choppers efficiently process edge trim waste.
Loop Pit & Pre-dividing
Ultrasonic loop sensors maintain a free loop to decouple the slitting speed from the recoiling speed, ensuring smooth operation.
Tensioning & Recoiler
Separate recoiling tension control (via tensioner or bridle) ensures tight and telescope-free coils even at high speeds.
Advanced Technology
Engineered for performance, built for durability, designed for productivity
Light Gauge Slitting Line
Surface Protection
Tensioning devices (such as belt bridles or felts) move synchronously with the strip to prevent scratches, making it ideal for pre-painted, stainless, or polished surfaces.
Arbor Height Digit Display
Motors drive precise automatic setting of knife gaps and arbor height data display, eliminating human error and increasing setup speed by 90%.
Hydraulic Nut Locking
Arbors end are locked by hydraulic nuts. Stress-relieved welded frames, premium alloy steel spindles, and P5 bearings ensure long-term precision.
Advance Control & Monitoring
Advanced Diagnostics
Integrated fault diagnosis system provides early warnings for potential issues and suggests maintenance schedules to prevent unplanned downtime.
Line Monitor Camera
Operators can monitor the entire process in real time via the central display, which shows live camera views of the uncoiler, slitting section, exit loop pit, and recoiler.
Remote Support Capability
Optional remote I/O PLC allows our technicians to provide support, diagnostics, and software updates without onsite visits.
Technical Specifications
Comprehensive specifications for Light Gauge Slitting Line
Parameter Specification Max. Coil Width 1650mm (Custom widths available) Max. Material Thickness 4.0mm (dependent on material tensile strength) Min. Slit Width 25mm (dependent on arbor diameter and spacer system) Max. Coil Weight 20,000 kg (Custom options available) Inner Diameter (I.D.) 508mm (20") / 610mm (24") Max. Outer Diameter (O.D.) 2000mm Max. Line Speed Up to 230 m/min (dependent on material and width) Arbor Diameter φ220mm (Hardened and ground, dynamically balanced) Arbor Support NSK Bearing (For superior rigidity and vibration control) Drive System AC Motors/ DC Motors / Servo Motors with gearboxes Control System Siemens PLC / Speed controller / ABB Power Requirements 380V / 415V / 480V, 50/60Hz (Custom configurations available) Installed Power Approx. 280kw (Dependent on line configuration) Industry Applications
Our dual head slitting lines serve a wide range of industries with precision and efficiency
Metal Service Centers
Ideal for high-volume processing of various materials and thicknesses with quick changeover between orders.
Automotive Parts Manufacturing
Precision slitting for body panels, chassis components, and structural parts with consistent quality.
Home Appliance Manufacturing
Processing of coated and pre-painted steels for refrigerators, washing machines, and HVAC units.
Construction & Building Materials
Slitting of roofing, cladding, and profiling materials with high efficiency and precision.
Transformer & Electric Motor Production
Precision slitting of silicon steel for laminations with burr-free edges and tight tolerances.
Aerospace & Precision Engineering
Processing of specialty alloys and high-strength materials with exceptional accuracy.
How to Order A Slitting Line?
Contact LMS Machinery today for a free consultation and customized solution for your production needs
1ENGINEERING
Upon receiving your coil specifications and machine requirements, LMS Machinery provides a tailored slitting line solution.
2MANUFACTURING
LMS Machinery manufactures and assembles slitting lines as per your solution design, and ensures on-time delivery.
3INSTALLATION
LMS experienced engineers handle overseas assembly and commissioning for a seamless slitting line setup.
41 YEAR WARRANTY
LMS Machinery offers a 1-year warranty and lifelong online support, plus a full range of spare parts for sale.
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20AB Zhongqiao Building,Guangzhou, China,510000
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