machine

  • 产品描述
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    • Commodity name: Full Automatic Steel Coil Slitting Line

    The Full Automatic Steel Coil Slitting Machine is a type of industrial machinery used in metal processing plants to cut large coils of metal into narrower strips. It consists of several components, including an uncoiler, a straightener, slitter heads, tension stands, and a recoiler. The capacity of these lines ranges from 300mm to 2100mm (width) and 0.10mm to 10.0mm (thickness) in strips and coil weights up to 40 MT, and speeds up to 230 mpm.

    Full Automatic Steel Coil Slitting Line

     

     

    The Full Automatic Steel Coil Slitting Line is a type of industrial machinery used in metal processing plants to cut large coils of metal into narrower strips. It consists of several components, including an uncoiler, a straightener, slitter heads, tension stands, and a recoiler. The capacity of these lines ranges from 300mm to 2100mm (width) and 0.10mm to 10.0mm (thickness) in strips and coil weights up to 40 MT, and speeds up to 230 mpm.  

     

    Function: 

    The Full Automatic Steel Coil Slitting Line operates at high speeds—typically between 120 m/min and 200 m/min—while maintaining excellent surface quality, which is critical for exposed metal products in industries such as automotive and construction. 

    Full Automatic Steel Coil Slitting Machine

    Structure: 

    A Full Automatic Steel Coil Slitting Line consists of several components, including an uncoiler, a straightener, slitter heads, tension stands, and a recoiler.

    The process begins with a large coil of metal being loaded onto the uncoiler, which feeds the material into the slitting line. The metal passes through a straightener to remove any bends or imperfections before reaching the slitter heads. These slitter heads contain rotating circular blades that make multiple cuts across the width of the metal, creating the desired strip size.Tension stands are used to ensure the metal remains taut throughout the cutting process, preventing any wrinkling or distortion. Once the metal has been slit into individual strips, it is rewound onto the recoiler to create baby coils ready for further processing or shipping.

     

    Application: 

    The Full Automatic Steel Coil Slitting Line is widely used in the automotive industry for producing precise metal strips for car panels, engine parts, and chassis components. It also plays an essential role in the construction industry for manufacturing roofing sheets, wall cladding, and other architectural elements. Additionally, it is utilized in appliance manufacturing for producing parts for refrigerators, washing machines, and air conditioners.              
    With its high-speed performance, superior accuracy, and automated operation, the Full Automatic Steel Coil Slitting Line provides a cost-effective and reliable solution for modern metal coil processing requirements, ensuring consistent product quality and enhanced production efficiency.

     

    How to choose a Full Automatic Steel Coil Slitting Line:

    Choosing the right metal coil slitting line is crucial for any metal processing facility. There are several factors to consider when making this decision to ensure optimal performance and efficiency.

    First and foremost, it is essential to consider the type of metal coils that will be processed on the slitting line. Different types of metals have varying thicknesses, widths, and strength levels, which will determine the specifications needed for the slitting line. For example, a steel coil slitting line will have different requirements than an aluminum coil slitting line.
    Next, it is important to consider the desired output of the slitting line. This includes the required coil width, thickness tolerance, and production capacity. It is crucial to choose a slitting line that can meet these specifications consistently and efficiently.

    Another key factor to consider is the level of automation and technology integrated into the slitting line. Modern slitting lines offer advanced features such as automatic coil loading, programmable cutting parameters, and real-time monitoring systems. These features can greatly improve productivity and accuracy in the slitting process.

     

     

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    Typical Line Configuration

    Full Automatic Steel Coil Slitting Line is engineered for the high demanding production requirements with unparalleled efficiency

    Full Automatic Steel Coil Slitting Machine

    Hydraulic Decoiler

    Entry coil car transports raw metal coil from storage saddle and lift to uncoiler mandrel. Mandrel expands to hold inner core of coil tightly. Auto decoiling.

    Full Automatic Steel Coil Slitting Machine

    Peeler Machine & Loop Pit

    Strip peeler threads the metal plate. Entry rough leveler flattens strips and entry shearer cuts off uneven metal end.

    Full Automatic Steel Coil Slitting Machine

    Slitting Line

    Equipped with precision rotary knives and rigid arbors to ensure straight strips with tight width tolerances 

    Full Automatic Steel Coil Slitting Machine

    Scrap Rewinder

    Integrated scrap winders or choppers efficiently process edge trim waste.

    Full Automatic Steel Coil Slitting Machine

    Loop Pit & Pre-dividing

    Ultrasonic loop sensors maintain a free loop to decouple the slitting speed from the recoiling speed, ensuring smooth operation.

    Full Automatic Steel Coil Slitting Machine

    Tensioning & Recoiler

    Separate recoiling tension control (via tensioner or bridle) ensures tight and telescope-free coils even at high speeds.

    Advanced Technology

    Engineered for performance, built for durability, designed for productivity

    Full Automatic Steel Coil Slitting Machine

    Full Automatic Steel Coil Slitting Line

    Surface Protection

    Tensioning devices (such as belt bridles or felts) move synchronously with the strip to prevent scratches, making it ideal for pre-painted, stainless, or polished surfaces.

    Arbor Height Digit Display

    Motors drive precise automatic setting of knife gaps and arbor height data display, eliminating human error and increasing setup speed by 90%.

    Hydraulic Nut Locking

    Arbors end are locked by hydraulic nuts. Stress-relieved welded frames, premium alloy steel spindles, and P5 bearings ensure long-term precision.

     

    Full Automatic Steel Coil Slitting Machine

    Advance Control & Monitoring

     

    Advanced Diagnostics

    Integrated fault diagnosis system provides early warnings for potential issues and suggests maintenance schedules to prevent unplanned downtime.

    Line Monitor Camera

    Operators can monitor the entire process in real time via the central display, which shows live camera views of the uncoiler, slitting section, exit loop pit, and recoiler.

    Remote Support Capability

    Optional remote I/O PLC allows our technicians to provide support, diagnostics, and software updates without onsite visits.

    Technical Specifications

    Comprehensive specifications for Full Automatic Steel Coil Slitting Line

    ParameterSpecification
    Max. Coil Width1650mm  (Custom widths available)
    Max. Material Thickness4.0mm (dependent on material tensile strength)
    Min. Slit Width25mm  (dependent on arbor diameter and spacer system)
    Max. Coil Weight 20,000 kg (Custom options available)
    Inner Diameter (I.D.)508mm (20") / 610mm (24")
    Max. Outer Diameter (O.D.)2000mm
    Max. Line SpeedUp to 230 m/min (dependent on material and width)
    Arbor Diameterφ220mm (Hardened and ground, dynamically balanced)
    Arbor SupportNSK Bearing (For superior rigidity and vibration control)
    Drive SystemAC Motors/ DC Motors / Servo Motors with gearboxes
    Control SystemSiemens PLC / Speed controller / ABB
    Power Requirements380V / 415V / 480V, 50/60Hz (Custom configurations available)
    Installed PowerApprox. 280kw (Dependent on line configuration)

    Industry Applications

    Our dual head slitting lines serve a wide range of industries with precision and efficiency

    Full Automatic Steel Coil Slitting Machine

    Metal Service Centers

    Ideal for high-volume processing of various materials and thicknesses with quick changeover between orders.

    Full Automatic Steel Coil Slitting Machine

    Automotive Parts Manufacturing

    Precision slitting for body panels, chassis components, and structural parts with consistent quality.

    Full Automatic Steel Coil Slitting Machine

    Home Appliance Manufacturing

    Processing of coated and pre-painted steels for refrigerators, washing machines, and HVAC units.

    Full Automatic Steel Coil Slitting Machine

    Construction & Building Materials

    Slitting of roofing, cladding, and profiling materials with high efficiency and precision.

    Full Automatic Steel Coil Slitting Machine

    Transformer & Electric Motor Production

    Precision slitting of silicon steel for laminations with burr-free edges and tight tolerances.

    Full Automatic Steel Coil Slitting Machine

    Aerospace & Precision Engineering

    Processing of specialty alloys and high-strength materials with exceptional accuracy.

    How to Order A Slitting Line?

    Contact LMS Machinery today for a free consultation and customized solution for your production needs

    1

    ENGINEERING

    Upon receiving your coil specifications and machine requirements, LMS Machinery provides a tailored slitting line solution.

    2

    MANUFACTURING

    LMS Machinery manufactures and assembles slitting lines as per your solution design, and ensures on-time delivery.

    3

    INSTALLATION

    LMS experienced  engineers handle overseas assembly and commissioning for a seamless slitting line setup.

    4

    1 YEAR WARRANTY

    LMS Machinery offers a 1-year warranty and lifelong online support, plus a full range of spare parts for sale.