machine

  • 产品描述
  • 参数组
    • Commodity name: Aluminium Coil Slitting Line

    An aluminum coil slitting machine, often called a slitter or a slitter rewinder, is a precision industrial machine designed to cut a wide master aluminum coil into multiple narrower strips (or "mults") of specified widths.

     

    What is an Aluminium Coil Slitting Line?


    An aluminum coil slitting line, often called a slitter or a slitter rewinder, is a precision industrial machine designed to cut a wide master aluminum coil into multiple narrower strips (or "mults") of specified widths. These narrower coils are then for use in subsequent manufacturing processes. It is a critical piece of equipment in metal processing lines, enabling manufacturers to meet the exact width requirements of their customers across various industries like automotive, aerospace, construction, and packaging.

     

    Type of aluminum coil slitting line:

     

    The aluminum coil slitting line can be categorized based on various parameters. First, regarding aluminum coil thickness, the LMS slitting line offers options for light gauge slitting, accommodating thicknesses between 0.3mm and 3.0mm, as well as heavy gauge slitting lines capable of handling thicknesses up to 10mm.

     

    Next, the classification based on coil width includes a mini slitting line designed for widths ranging from 400mm to 800mm, and a large slitting line that can process coils up to 2200mm wide.

     

    Furthermore, the machines vary in slitting speed, with low-speed models operating at 120m/min and high-speed models reaching up to 230m/min.

     

    Lastly, the machines can also be distinguished by the number of slitting heads, available in configurations such as single head, double head, and even triple head. This versatility allows for tailored solutions to meet specific production needs in the aluminum processing industry.

     

     

    Key Process Flow:  
    The typical working process involves:  
    Loading coil (Coil Car) → Uncoiling (Decoiler) → [Optional: Head Preparation (Shear, Press)] → Leveling/Straightening → Loop Bridge → Side Guiding → Slitting → Scrap Winding → Separating → Tensioning → Rewinding (Recoiler) → Unloading (Coil Car)

     

     

     

     

     

     

     

     
     

     

    Typical Line Configuration

    Aluminium Coil slitting line is engineered for the high demanding production requirements with unparalleled efficiency

    Aluminium Coil Slitting Machine

    Hydraulic Decoiler

    Entry coil car transports raw metal coil from storage saddle and lift to uncoiler mandrel. Mandrel expands to hold inner core of coil tightly. Auto decoiling.

    Aluminium Coil Slitting Machine

    Peeler Machine & Loop Pit

    Strip peeler threads the metal plate. Entry rough leveler flattens strips and entry shearer cuts off uneven metal end.

    Aluminium Coil Slitting Machine

    slitting line

    Equipped with precision rotary knives and rigid arbors to ensure straight strips with tight width tolerances 

    Aluminium Coil Slitting Machine

    Scrap Rewinder

    Integrated scrap winders or choppers efficiently process edge trim waste.

    Aluminium Coil Slitting Machine

    Loop Pit & Pre-dividing

    Ultrasonic loop sensors maintain a free loop to decouple the slitting speed from the recoiling speed, ensuring smooth operation.

    Aluminium Coil Slitting Machine

    Tensioning & Recoiler

    Separate recoiling tension control (via tensioner or bridle) ensures tight and telescope-free coils even at high speeds.

    Advanced Technology

    Engineered for performance, built for durability, designed for productivity

    Aluminium Coil Slitting Machine

    Aluminium Coil slitting line

    Surface Protection

    Tensioning devices (such as belt bridles or felts) move synchronously with the strip to prevent scratches, making it ideal for pre-painted, stainless, or polished surfaces.

    Arbor Height Digit Display

    Motors drive precise automatic setting of knife gaps and arbor height data display, eliminating human error and increasing setup speed by 90%.

    Hydraulic Nut Locking

    Arbors end are locked by hydraulic nuts. Stress-relieved welded frames, premium alloy steel spindles, and P5 bearings ensure long-term precision.

     

    Aluminium Coil Slitting Machine

    Advance Control & Monitoring

     

    Advanced Diagnostics

    Integrated fault diagnosis system provides early warnings for potential issues and suggests maintenance schedules to prevent unplanned downtime.

    Line Monitor Camera

    Operators can monitor the entire process in real time via the central display, which shows live camera views of the uncoiler, slitting section, exit loop pit, and recoiler.

    Remote Support Capability

    Optional remote I/O PLC allows our technicians to provide support, diagnostics, and software updates without onsite visits.

    Technical Specifications

    Comprehensive specifications for Aluminium Coil slitting line

    ParameterSpecification
    Max. Coil Width1650mm  (Custom widths available)
    Max. Material Thickness4.0mm (dependent on material tensile strength)
    Min. Slit Width25mm  (dependent on arbor diameter and spacer system)
    Max. Coil Weight 20,000 kg (Custom options available)
    Inner Diameter (I.D.)508mm (20") / 610mm (24")
    Max. Outer Diameter (O.D.)2000mm
    Max. Line SpeedUp to 230 m/min (dependent on material and width)
    Arbor Diameterφ220mm (Hardened and ground, dynamically balanced)
    Arbor SupportNSK Bearing (For superior rigidity and vibration control)
    Drive SystemAC Motors/ DC Motors / Servo Motors with gearboxes
    Control SystemSiemens PLC / Speed controller / ABB
    Power Requirements380V / 415V / 480V, 50/60Hz (Custom configurations available)
    Installed PowerApprox. 280kw (Dependent on line configuration)

    Industry Applications

    Our dual head slitting lines serve a wide range of industries with precision and efficiency

    Aluminium Coil Slitting Machine

    Metal Service Centers

    Ideal for high-volume processing of various materials and thicknesses with quick changeover between orders.

    Aluminium Coil Slitting Machine

    Automotive Parts Manufacturing

    Precision slitting for body panels, chassis components, and structural parts with consistent quality.

    Aluminium Coil Slitting Machine

    Home Appliance Manufacturing

    Processing of coated and pre-painted steels for refrigerators, washing machines, and HVAC units.

    Aluminium Coil Slitting Machine

    Construction & Building Materials

    Slitting of roofing, cladding, and profiling materials with high efficiency and precision.

    Aluminium Coil Slitting Machine

    Transformer & Electric Motor Production

    Precision slitting of silicon steel for laminations with burr-free edges and tight tolerances.

    Aluminium Coil Slitting Machine

    Aerospace & Precision Engineering

    Processing of specialty alloys and high-strength materials with exceptional accuracy.

    How to Order A Slitting Line?

    Contact LMS Machinery today for a free consultation and customized solution for your production needs

    1

    ENGINEERING

    Upon receiving your coil specifications and machine requirements, LMS Machinery provides a tailored slitting line solution.

    2

    MANUFACTURING

    LMS Machinery manufactures and assembles slitting lines as per your solution design, and ensures on-time delivery.

    3

    INSTALLATION

    LMS experienced  engineers handle overseas assembly and commissioning for a seamless slitting line setup.

    4

    1 YEAR WARRANTY

    LMS Machinery offers a 1-year warranty and lifelong online support, plus a full range of spare parts for sale.